Manufacturing Services

Selecting the right electronic assembly manufacturer partner for your product or program is an important decision. Your needs are unique and important for your business. In some cases, your needs are not fully defined or are subject to change in the future. 

At Sypris Electronics, we customize the manufacturing process and tailor the support team to your electronic assembly needs. We do not try to force you into a canned rigid approach or into a particular facility. We are flexible in our approach and adapt as required to best serve you. We have extensive world-class manufacturing capabilities available to your team, but our focus is applying those resources in a unique way that is personalized to your business and technical needs. 

Trust Beyond Manufacturing ® 

  • 50 years of electronic manufacturing experience
  • Flexible, highly configurable approach to product life cycle needs
  • Higher mix/ low to medium volume
  • Data and traceability alternatives
  • Progressive solutions based approach
  • Vertically integrated manufacturing approach

Lean/Six Sigma Approach

The products we make for our customer are complex and used in mission critical applications where they must work every time. Sypris Electronics has driven quality and performance into all aspects of our business operation. We have been applying the Lean/Six Sigma approach for many years which provides our foundation for continuous improvement. This approach is ingrained in our culture and how we support our customers. Manufacturing challenges do happen – at Sypris, we pursue proactive risk mitigation solutions versus simply identifying problems and relaying them to our customers. 

Key Features: 

  • Proactive vs reactive approach 
  • Solutions-based problem solving 
  • Custom manufacturing process approach 
  • Logical and pragmatic problem resolution 
  • On boarding PFMEA to understand risk and drive quality 

In need of a dependable manufacturing service?

Reach out today with questions or to get started with our team.

Contact Us

CCA/PCBA Assembly

Sypris provides CCA and PCBA for your specific needs throughout your product lifecycle. We have been manufacturing electronic assemblies for more than 50 years with the expertise and assembly & test capabilities you need for your product.

Key Features:

  • Engineering prototype; limited rate initial production (LRIP)
  • Complex double sided CCAs; flexible circuits; rigid-flex circuits
  • Ultra fine pitch (01005 package size, 0.4mm pitch uBGA)
  • High density power and ground plane soldering
  • Conformal coating, potting, underfills, polymeric staking
  • Low to high volume assembly alternatives
  • Leaded or ROHS/lead free process
  • Double sided BGA and CGA
  • Large form factor CCA’s
  • High density CCA’s
  • High voltage soldering applications

In need of a dependable manufacturing service?

Reach out today with questions or to get started with our team.

Contact Us

Subsystem/Modules

By utilizing CCA/PCBA integration and testing at the next level up in your product value stream, Sypris reduces your cost and process lead-time. Most Sypris Electronic customers utilize our extensive integration and test capabilities to save time and money for their programs.

Let Sypris remove this integration and test step from your product integration roadmap.

Key Features:

  • Less shipping, handling and inspection of CCA/PCBAs in your value stream
  • Functionally tested module ready for system integration
  • Integrated test solutions 
  • Process integration process design
  • Leverage Sypris supply chain management
  • Extensive Rf, digital and analog engineering trouble shooting support
  • Fixture design
  • Sypris CCA/PCBA process and test engineering knowledge transfer to the module & subsystems level. This mitigates cost, quality and schedule risks due to production process handoffs.

In need of a dependable manufacturing service?

Reach out today with questions or to get started with our team.

Contact Us

Box and System Builds

Full product integration and test at Sypris reduces your product cost and mitigates schedule risk. Most Sypris customers utilize our extensive integration and test capabilities to save time and money for their programs.

Let Sypris fulfill this integration and test step from your product integration roadmap.


Key Features:

  • Less shipping, handling and inspection of CCA/PCBAs in your value stream
  • Fully tested box/chassis ready for system integration
  • Integrated test solutions (see link)
  • Process integration process design
  • Extensive RF, digital and analog Engineering trouble shooting support
  • Leverage Sypris supply chain management
  • Fixture design
  • Sypris CCA/PCBA process and test engineering knowledge transfer to the module & subsystems level. This mitigates cost, quality and schedule risks due to production process handoffs.

In need of a dependable manufacturing service?

Reach out today with questions or to get started with our team.

Contact Us

Information Support

Data requirements and delivery methods are tailored to each individual customer and program. Data retention and transmission portals are all supported by our system. 
Given the complex nature and the regulatory requirements of the products we build, the corresponding data and information requirements for your products are an important part of our manufacturing services. This information could range from product traceability recording, first articles, certificates of conformance (C of C’s) or part of our industry 4.0 strategy to provide you further insight into the status of your programs.


Key Features:

  • Dedicated cross functional program teams
  • Transparent and flexible program management
  • Assembly and test logs and records easily reviewable
  • Electronic end item data package (EIDP) to customer data site
  • Part history traceable from the source
  • Customer portals
  • Custom program, risk mitigation and communication plan tailored to meet customer needs

In need of a dependable manufacturing service?

Reach out today with questions or to get started with our team.

Contact Us

Manufacturing Solutions for your Market.

01
Military

Military

02
Space

Space

03
Medical

Medical

04
Undersea

Undersea

05
Industrial

Industrial

01

Military

02

Space

03

Medical

04

Undersea

05

Industrial

From the Vice President of a Fortune 100 Global Supply Chain...

"Northrop Grumman congratulates Sypris Electronics as a Supplier Excellence Award winner. Their contributions are extremely valuable to Northrop Grumman and the critical mission of our Joint Strike Fighter customer."