Engineering Solutions

Your engineering resources are precious, and we have the experience and capacity to support your program. Our customers trust Sypris as an extension of their engineering team throughout the lifecycle of their programs.

At Sypris Electronics, our engineering support for your program includes design engineering, component engineering, manufacturing process engineering, test engineering, quality engineering as well as program management.

Trust Beyond Manufacturing ®
  • Complex Products
  • PFMEA
  • Integrate Product Team (IPT)
  • Design for X (DFx) services
  • Long OEM engineering history/pedigree
  • New product introduction (NPI) (LINK)
  • LRIP
  • Complete product life cycle management support

Product Design (DFx)

Supplementing your product expertise with the assurance that your product is manufactured, material-sourced and tested properly is critical to your program’s success. Engage Sypris early in the new product introduction (NPI) life cycle to maximize the benefits of our DFx services. Allow us to help with manufacturability, testability, and sustainability through the entire life cycle of the product.

Key Features:

  • Risk reduction with superior controls
  • Solutions-based problem solving
  • Design input to optimize process, mitigate cost and schedule risk
  • Component engineering for obsolescence sustainability
  • Alternative part solutions to minimize schedule risk
  • Critical thinking to provide timely and logical solutions

Searching for an engineering solution?

Reach out today with a question or to get started with our team.

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Production Engineering

We have been manufacturing electronic assemblies for more than 50 years with all the engineering support services you need for your product. Our staff is composed of highly experienced manufacturing engineers and technicians that are experts in their fields of SMT, automated soldering, coatings, and complex electro-mechanical assembly.  

Key Features:

  • Up front assessment of manufacturing risks, PFMEA
  • Expert troubleshooting with our green and black belt engineers
  • A solutions provider (instead of a communicator of problems) 
  • Technical extension of your team
  • Long history as an OEM and developing/scaling new products into production

Searching for an engineering solution?

Reach out today with a question or to get started with our team.

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Limited Rate Initial Production (LRIP)

Transferring your product or program from the engineering prototype state into the initial production is an area of expertise for Sypris Electronics. Each program is a unique, progressive, tailored approach focused on mitigating risks while ramping your product into higher volumes. 

Key Features:

  • Multi-disciplined engineering team (Link to engineering solutions?)
  • Integrated material management plan to mitigate schedule risks
  • Our technical, operational and material management services are tailored around your needs
  • Integrated test solutions (see link)
  • Long history of successfully transferring programs into LRIP and then into production for multiple Fortune 500 companies

Searching for an engineering solution?

Reach out today with a question or to get started with our team.

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Product Life Cycle Support

Complex products used in high-reliability applications often require the need for changes. This is a common but critical element in the life cycle of a product. Our customers rely on Sypris to be an extension of their engineering team to handle this need and be flexible to changes. Our approach is tailored to your needs and allows your product engineers to be more efficient in managing these changes throughout the product life cycle.

Key Features:

  • Flexible and progressive approach to engineering changes
  • Extending the useful life of existing products
  • Solutions customized to your needs
  • Proactive plan to mitigate risks 
  • Dfx (supply chain, product design, test, etc.)
  • Component engineering recommendations for BOM
  • Retrofit and field repairs

Searching for an engineering solution?

Reach out today with a question or to get started with our team.

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Obsolescence Management

Material components in your product designs often face availability or end-of-life challenges. This is a special challenge when your engineering resources are tasked with the associated schedule, quality and counterfeit risks to your program. Our material obsolescence approach is focused on schedule preservation and improvement through BOM life cycle management.

Key Features:

  • Component engineering BOM recommendations specific to your program
  • GIDEP monitoring to ensure no potential quality issues impact production
  • Use of silicon expert for electronic component management
  • Counterfeit risk mitigation compliant to AS5553
  • Risk identification and recommended solutions to your design authority
  • OEM sourced components only through OEM approved distribution

Searching for an engineering solution?

Reach out today with a question or to get started with our team.

Contact Us

Engineering Solutions for your Market.

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Military

Military

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Space

Space

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Medical

Medical

04
Undersea

Undersea

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Industrial

Industrial

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Military

02

Space

03

Medical

04

Undersea

05

Industrial

From a Senior Program Manager of a Fortune 100 DOD Prime Contractor...

"We understand and appreciate the effort put forth by the Sypris team, which required working extra time to meet our requirements, being flexible and supporting with our design challenges and executing the program under budget, ahead of schedule and with excellent quality performance."